AETEC Robotic Materials Test Cell — Simulator & AI Academy

Incoming

40

Coupons remaining

Vision Inspected

0

Front and rear captures

Mechanically Tested

0

Completed test records

Pass / Outgoing

0

Sorted to green tray

Reject

0

Vision or test reject

Simulator Records

0

Local demo reports stored

Cell control

Simulation Console

READY

Test MethodTENSILE TEST

Material & Test RecipeISO BASIS

Saved recipe

Material / gradeCoupon geometry

Lot / heat IDSource coil / sheet

ISO 6892-1:2019CONTROLLED RECIPE

Designation

Geometry

Section

Gauge / Height

Area S₀

Overall

Control

Temperature

Automatic AcceptanceRecipe Limits

Minimum UTS Rm

Minimum Rp0.2

Minimum elongation / strain

Maximum curve deviation

Cycle Control0 / 40

Vision simulationAI model revision

Automatic batchContinue through all 40 coupons

Vision gateReject critical gauge defects before test

Follow robot vacuum toolCamera target tracks the moving EOAT

Current Cycle00:00

Waiting to start

Serial I/O & InterlocksOPEN = CYAN · CLOSED = RED

Upper ClampCommand: OPEN

DI U-OPENDI U-CLOSED

OPEN

Lower ClampCommand: OPEN

DI L-OPENDI L-CLOSED

OPEN

Vacuum Suction EOATCommand: OFF

DI VACUUM_OKDI PART_HELD

OFF

Clamp-open safety interlockRetained coupon requires VACUUM_OK + PART_HELD before OPEN.

OPEN PERMIT

Robot collision guardElbow-up path · safe transit plane

CLEAR

Current CouponQR + AI Vision

No coupon loadedNOT SCANNED

Material

Code

Geometry

Standard

StationIncoming Tray

DispositionPending

Batch

Lot / Heat

Source

VisionPending

DatabaseNot uploaded

Front gaugeAI capture

Rear gaugeAI capture

Waiting for inspectionNo capture record

40-Slot Batch Map40 available

IncomingActivePassReject

Automation Sequence0 / 10

Interactive robotic test-cell simulation

3D Simulator

TENSILE TEST

Cell ready — start a cycle or automatic batch

Vacuum pick, QR scan, vision inspection, fixture I/O and database traceability are ready.

3D DIGITAL TWIN SIMULATOR
Orbit · pan · zoom · full screen

Upper clampOPEN

Lower clampOPEN

VacuumOFF

Collision monitorCLEAR

Idle0%

Live and completed test data

Stress–Strain Curve

Measured / simulated resultMaterial reference curve

Comprehensive specimen record

No test selected

PENDING

Incoming AI Vision InspectionNo inspection record

Front gauge sectionDatabase image

Rear gauge sectionDatabase image

Automatic Acceptance CheckNo database record

Batch traceability

Batch Results & Audit Trail

Completed Results0 / 40 records

Event Log0 events

Serial I/O Log0 records

Imported fixture and product CAD

Three-Cell Robotic Test Demo

One navigable 3D window combines the existing dogbone tensile/compression cell with separate SOCAMM bending and torsion cells. The two uploaded fixture STEP assemblies and the matching SOCAMM product model are rendered as web-optimized CAD assets.

SIMULATOR · PHYSICAL CELLS DISENGAGEDLOADING CAD

3D scene control

CAD Demo Console

3 CELLS

Scene ViewsOrbit / Pan / Zoom

Demo MotionCollision-safe waypoints

Animation speed

Independent Stations3 Robots

Cell 01 · DogboneTensile / compression simulator with incoming and outgoing trays.

Cell 02 · BendingImported SOCAMM bend fixture and SOCAMM product CAD.

Cell 03 · TorsionImported SOCAMM torsion fixture and SOCAMM product CAD.

Loaded AssetsSTEP → GLB

PCB

SOCAMM product197 solids · matching fixture product

BND

SOCAMM bend fixture225 solids · manual fixture CAD

TOR

SOCAMM torsion fixture224 solids · manual fixture CAD

The imported fixtures remain manual CAD in this stage. Automatic clamps, actuators, sensors and interchangeable tooling will be engineered as the next integration layer.

Loading imported CAD assetsPreparing the dogbone, bending and torsion cells.

AETEC · 3-CELL SIMULATOR

Left drag: rotate · Right drag: pan
Wheel / pinch: zoom · View buttons: station focus

HIGH-CLEARANCE TRANSIT PATHS
THREE SEPARATE ROBOT WORKSPACES

Cell 01 · Dogbone Materials Test

SIMULATED

Existing tensile/compression concept retained as a separate robotic cell.

SpecimenDogbone / compression coupon

MachineUniversal test frame

Cell 02 · SOCAMM Bending

CAD IMPORTED

The supplied manual bi-directional bend fixture is displayed with the matching product.

FixtureSOCAMM bend STEP

Next LayerAutomatic clamp concept

Cell 03 · SOCAMM Torsion

CAD IMPORTED

The supplied torsion fixture is shown as an independent station for demo planning.

FixtureSOCAMM torsion STEP

Next LayerAutomatic clamp concept

AEOS edge integration

Connectivity & Device Registry

Prepare the secure standby link between this web application, the AEOS software on the standalone industrial PC and the devices inside the material test cell.

SIMULATOR PROFILEAEOS NOT LINKED

Web ApplicationONLINESimulator user interface

Application DatabaseLOCAL DEMOBrowser / demo API records

AEOS Industrial PCDISCONNECTEDStandby adapter prepared

Physical Test CellDISENGAGEDNo live command channel

Vision AI RuntimeDISCONNECTEDIPC model not reachable

Simulator-safe configuration

AEOS Link Profile

NOT PAIRED

Site IDCell IDAEOS Device ID

AEOS gateway URLStandalone IPC address

Secure API portOT subnetHeartbeatLocal data adapter

Device certificate IDAEOS software revision

Security boundaryCredentials, private keys and machine-control logic are not stored in the browser. The live system uses an authenticated AEOS edge service and local safety controls.

Logical data path

Secure Link Topology

STANDBY

WEBWeb AppUI · reports · academy

HTTPS

APICloud Servicesidentity · database · jobs

SECURE LINK

IPCAEOS Edgedisconnected in simulator

AEOS Device AgentDISCONNECTED

Material Test Machine AdapterSTANDBY

Robot Status AdapterSTANDBY

Serial I/O / PLC AdapterSTANDBY

Vision & QR AdapterSTANDBY

Local Result Database AdapterSTANDBY

Live operating principleThe browser requests data through the application API. AEOS maintains the edge session, reads the local devices and database, and keeps all motion and safety decisions inside the cell.

Cell assets

Device Registry

Device	Device ID	Interface	Configured Address	Revision	Simulator State	Live State

Data contract

AEOS Data Channels

Connection diagnostics

Standby Check Log

NOT RUN

--:--:--Awaiting simulator-safe standby check.

Remote records

Data & Vision Archive

Review coupon records, front/rear images, AI findings, test results and model revisions. The simulator reads local demo records; the live view is supplied by AEOS.

SIMULATOR DATAREMOTE IPC OFFLINE

Visible Records12Demo and simulator results

Images Available24Front and rear captures

Needs Review4Potential defects

AEOS SourceOFFLINELocal archive shown

Image and result search

Archive Filters

Coupon / QR IDFindingAI revisionReview status

Remote image browser

Coupon Inspection Images

LOCAL DEMO

Selected record

Select an image

NO SELECTION

AEOS database view

Result & Image Index

LIVE QUERY DISCONNECTED

Coupon ID	Lot	Material	Test	Result	Vision	AI Revision	Timestamp	Source

Defect detection lifecycle

AI Academy

Review inspection images, create defect annotations, version the dataset, launch a training job, compare model metrics and queue a signed model package for deployment to the AEOS industrial PC.

ACADEMY SIMULATIONIPC DEPLOYMENT OFFLINE

Dataset VersionDS-2026.06-R3Working annotation set

Labeled Images168Approved annotations

Review Queue12Images awaiting review

Production Model2.3.1Selected in simulator

AEOS RuntimeOFFLINEDeployment will be queued

Human-in-the-loop review

AET-DB-007 · FRONT

Drag over the coupon image to mark a potential defect. Gauge-section defects are treated as critical.

Annotation metadata

Defect Label

PENDING

Defect classCoupon zoneSeverityReviewer note

Annotations1

AI predictionSCRATCH · 94.2%

Human decisionPENDING

Stored recordImage ID, QR ID, lot, camera, AI revision, label geometry, reviewer and timestamp are versioned together.

Dataset packaging

Training Configuration

READY

Dataset versionModel familyTraining targetBase model

Image sizeEpochsTrain / Val / TestAcceptance mAP50

Ready to create a training job0%

Precision—

Recall—

mAP50—

mAP50–95—

Model governance

Model Registry

3 MODELS

Revision	Dataset	Precision	Recall	mAP50	Status

Deployment modelTargetRollout channelPackage validation

AEOS target stateDISCONNECTED

Last deploymentAE-VISION-2.3.1 · ACTIVE

Pending packageNONE

Auditability

Training & Deployment Jobs

Job ID	Type	Dataset / Model	Target	Status	Created	Detail